Scientists at the U.S. Department of Energy's (DOE) Brookhaven National Laboratory and Los Alamos National Laboratory have fabricated transparent thin films capable of absorbing light and generating electrical charge over a relatively large area. The new material could be used to develop transparent solar panels or even windows that absorb solar energy to generate electricity. [Xu et al., Chem Mater (2010) doi: 10.1021/cm102160m].

The material consists of a semiconducting polymer doped with carbon-rich fullerenes. Under carefully controlled conditions, the material self-assembles to form a reproducible pattern of micron-size hexagon-shaped cells over a relatively large area (up to several millimeters).

“Though such honeycomb-patterned thin films have previously been made using conventional polymers like polystyrene, this is the first report of such a material that blends semiconductors and fullerenes to absorb light and efficiently generate charge and charge separation,” said lead scientist Mircea Cotlet

Furthermore, the material remains largely transparent because the polymer chains pack densely only at the edges of the hexagons, while remaining loosely packed and spread very thin across the centers. “The densely packed edges strongly absorb light and may also facilitate conducting electricity,” Cotlet explained, “while the centers do not absorb much light and are relatively transparent.”

“Combining these traits and achieving large-scale patterning could enable a wide range of practical applications, such as energy-generating solar windows, transparent solar panels, and new kinds of optical displays,” said co-author Zhihua Xu.

The scientists fabricated the honeycomb thin films by creating a flow of micrometer-size water droplets across a thin layer of the polymer/fullerene blend solution. These water droplets self-assembled into large arrays within the polymer solution. As the solvent completely evaporates, the polymer forms a hexagonal honeycomb pattern over a large area.

“This is a cost-effective method, with potential to be scaled up from the laboratory to industrial-scale production,” Xu said.

“Imagine a house with windows made of this kind of material, which, combined with a solar roof, would cut its electricity costs significantly. This is pretty exciting,” Cotlet said.